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Modeling and simulation of metal injection molding MIM Common defects in metal injection molding MIM Qualification of metal injection molding MIM Control of carbon content in metal injection molding MIM. Part 3 Special metal injection molding processes Micro metal injection molding MicroMIM Automation of metal injection molding process Metal injection molding of large components. Part 4 Metal injection molding of specific materials Metal injection molding MIM of stainless steels Metal injection molding MIM of titanium and titanium alloys Metal injection molding MIM of thermal management materials in microelectronics Metal injection molding MIM of soft magnetic materials Metal injection molding MIM of high speed tool steels Metal injection molding of heavy alloys, refractory metals, and hard metals Metal injection molding of super alloys Metal injection molding of carbon steels Metal injection molding of precious metals Metal injection molding of aluminum.

Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies.

Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering.

Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys and precious metals. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering.

Injection Mold Design Engineering

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Table of Contents

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View on ScienceDirect. Editors: Donald Heaney. Paperback ISBN: Imprint: Woodhead Publishing. Published Date: 21st May Page Count: Sorry, this product is currently unavailable. For regional delivery times, please check When will I receive my book? Customer Satisfaction.

Stuff I Learned about Injection Molding with 3D Printed Tooling

Manufacturing and Supplier Input. Vendor Selection. Vendor Survey. Customer and Supplier Agreements. Vendor Clinics. Product Preproduction Review.

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Organization Responsibilities. Quality Operations. Quality Uniformity. Compliance Audits. Six Sigma Introduction. Quality Problems. Preventive Action. Establishing the Limits for Quality Control. Preproduction Product Analysis. Taguchi Methods. Mold Limits.

Table of Contents

Material Selection. Calculation of Plastic Part Cost. Case Study of Product Cost Analysis. Estimating Part Cycle Time. Mold Part Cavity Estimation. Mold Size Considerations. Injection Molding Machine Selection. Melt Generation. Molding Machine Screw-type Considerations. Machine Hourly Rate. Machine Setup Charges.

The Seminars

Calculating Product Manufacturing Cost. Material Supplier Limits. Establishing Manufacturing Limits. Auxiliary Equipment. In-Process Inspection. Establishing Total Quality Process Control. Acceptable Quality Limits.

Material Selection and Handling. Classifying the Polymers. Product Certifi cation. Material Specifi cation. Product Variable Specification. Incoming Material Testing. Material Testing Equipment. Material Safety Data Sheets. Record Accuracy. Regrind Control. Material Handling and Storage. Regrind Usage. Processing Aids.

The Mold. Computer-Integrated Manufacture. Pre-mold Design Checklist.